Block

More blocks are going up. The porch is finished and the window bucks are in place. Now they are just finishing the blocks up. I expect they will pour the last of the concrete next week. Today Jeff said they will need 3 full concrete trucks to finish pouring the walls and deck.

Here is a picture of the porch. This is the west side of the house and wraps around to the front of the house.



The south wall of the house has lots of windows. This is a picture of the outline of the window in the great room. It is a total of 13' x 6'. The 13' includes a 48" operable window, then a 60" picture window, then another 48" operable window.
















Below is a picture of the outside of the south wall. The upstairs is the kitchen nook and the downstairs is Tori's bedroom.

more info on the deck

The picture is a little dark, but it is showing the framing around the deck. Once they hung the insul deck, they have to frame around it. Then they cut holes (see picture tomorrow of these holes) into the ICF block where the deck meets up. When the concrete is poured into the 1st story, it will run out these holes and fill up the deck. I guess it will be interesting to say the least.

Muddy Boots

Lots and lots of mud. The rain has just not let up. This weekend we did have one pretty day on Saturday. So we made good use of it and all worked together on the tack room and the goat house. Now the goats have a good place to stay out of the rain.

While Tori was at church today, Rod, Tina, and I went over to the house and swept out all of the water in the downstairs. With all this rain we had about 3 inches of water to sweep out.

The picture is my and Tina's boots after walking over to the house and then back to the campers. I truly am sick of the mud.

Decking and the mud

After days and days of rain, we now have tons and tons of MUD. As I am sitting in my office at work today, my cell phone rings. It is on of the guys that is working on the exterior of our house. He has his truck stuck in the mud. I have to take an early lunch and come home to pull him out of the mud. Our old Toyota 4-runner just pulled his full size 4 wheel drive Ford out of the mud :-)

So, while here I looked to see what they were doing today... putting up the deck. I guess I didn't realize that was the next step. So here are the pictures.

Floor joists and decking

In spite of the weather the crew got all the floor joists and decking put in over the last 2 days. Better to have it installed and getting wet than sitting in the yard getting rained on. I am very happy with the job the framing crew is doing. Everything looks very beefy. There are several places along the load bearing walls downstairs that have 6-8 2x4s nailed together. The sun will shine tomorrow (I hope).

Insul-Deck

http://www.insul-deck.org/product.htm

We will have about 570 sq ft of deck around the house. We are going to use a (guess what) concrete decking solution for this. The company is called Insul-Deck. They invented this in the late 70s as a fast, light weight masonry flooring solution. It came pre-cut to our plans. It fits together in a tongue-n-groove fashion with rebar reinforcement. They pour the concrete on top of the decking. The channels allow you to run plumbing and electrical through the floor if you used it inside the house. We are going to try one of the DIY acid concrete stains for the finish.

This also means there will not be any water coming through the deck. That will be nice for the back patio that will be covered by the deck. We still have to design some handrails we like.

Framing

I have not posted an update in several days. On a personal note, I turned a year older since the last post. Getting ever closer to that 40 mark - but at least Rod will hit it before me :-)

On Thursday 1/14 the lumber was delivered. Someone told me that they heard that lumber is at a 7 year low right now. That is a big deal to us. The builder informed me on Friday that our lumber came in at 6K below the estimated price on our building quote. We are thrilled about that.


Today the framers showed up. They framed the entire downstairs. Tina and I walked over to check it out. She has her room all planned out.

Slab Poured

The first photo shows the insulation/water proofing they laid beneath the slab. It was about 19 degrees when the concrete pumper truck got here this morning. It warmed up to about 40. It took longer than expected for the concrete to dry and the guys doing the finishing were here until 9PM. They said they put 1% calcium in the crete. If they put more it would dry faster but have more chance of scaling. Less calcium meant a better finish, but it takes longer to cure.

Water Proofing

ICF houses need waterproofing membrane below grade too. This is a plastic feeling membrane with round raised bubbles that cause an air gap between it and the insulated walls. This allows any condensation to run down and out the bottom or to air dry. I requested they put the same thing beneath the slab. It should give me a bit of insulation value beneath the slab.

Plumbing in the slab

The plumber has the drains for the septic system and my sink/floor drain in the mechanical room ready to go beneath the slab.

No ER visit..

Well this weekend we did not have an ER visit, but we did draw blood. Both Tori and Tina help Rod a good bit. This weekend they were building a new pig house. Tori was helping by stapling the plastic over the top. After over 30 staples she had set the stapler down. When she picked it back up and started stapling again, she was using her left hand to apply pressure to make sure that the staples went all the way into the hardy board. Somehow, she managed to hold the stapler upside down. So all that pressure she applied was unfortunately what made the staple go into her hand..... It is very swollen today and very sore... But did NOT require an ER visit, so Rod still holds the record.

Frozen Water

At our house the temperature has not been above freezing since the 1st of the year. Ontop of our hill, we have had many nights in the single digits for lows. Today was a day for lots of frozen water. The first being the pond. Tina has been wanting to play on it for days and finally today Rod was home and able to take her out on it. He thinks the ice is about 6 inches thick. They took the sled out on it and had a great time.

We have been very diligent to make sure that we leave the water running in the campers. However, tonight we went out to dinner and didn't leave the water running. Basically we didn't realize tonight was going to get as cold as it is. Luckily we were not gone for too long and Rod was able to take a panel off the bottom of the camper, put a space heater out there, and in about 15 minutes we had the water running again.

Cold Weather

Everyone says that winter is not the time to build. This week is proving that winter in Tennessee brings cold weather. We are having a big cold snap. Today is the 5th day of the new year and we have yet to get above freezing.

So what has been happening on the house... Today we went to meet with the builder to make sure we were all on the same page with the changes to the floor plan. While we were doing that, they were out here spreading two loads of gravel inside the house. They also put down the moisture barrier. Next will be the pouring of the slab. Next week is supposed to be warmer and that is what we are shooting for. If the weather does not warm up, he said they had means to warm up the ground in order to pour the slab. Also the plumber should be out tomorrow or Thursday to put in the main water line that will come from the well and the septic line.

Windows

With ICF houses, there is not any room for error on the window sizes. Once concrete is poured they are what they are. The builders require us to "verify" and sign off on all the window and door openings. So many decisions to make... So New Years Day and our task for tonight is deciding everything about the windows tonight. We are going to try to make decisions of what style (casement, double hung, etc), what hardware, what exterior color, what interior color, sizes of some of the optional windows, etc.

Living in Camper Update

Day 67 - with all the activity on the house going on, I thought I would take a minute to post an update on how the actual living part is going. We have now been in the campers for 9 weeks and 3 days.

Campers - Tori and Tina's camper is holding up great. We have had minor problems but nothing big. As far as I am aware the only thing that has broken is one of the clasps on a cabinet. These campers are NOT durable and we are trying to be very carful. The other camper for Rod and I is not the same. Like I have posted before, it was ragged out. Last night was another water leak. Luckily it happened while we were still awake. It is only a small part on the back of the toliet and will be cheap and easy to fix.

Clothes - Mom is still washing our clothes. Rod has the washing machine almost hooked up in the container but until it warms up some I will not be able to use it. I will not have a dryer so I will be using a clothes line. Remember this paragraph when you read about the mud below.... Mom says that she can't believe how much mud and dirt we bring with our clothes. The volume of clothes is taking her back to the old days of when me and Mike were young.

Showers - Rod bought a "camping" instant hot water heater. It was inexpensive and is propane. The picture on the box shows someone washing a horse. (So I guess if it doesn't work for the campers - Willow and Kaylee are getting baths :-) However, with 3 broken ribs Rod has not been able to even attempt to put it on. He will have to do some climbing under the campers and he just can't do that yet. He hopes he might be able to work on it this weekend. The girls and I are still taking showers at my parents daily and Rod is making do with the 5 gallon hot water heater. Tina did take a bath last night. The hot water heater only put about 1 inch of water in the tub. But like the Beverly Hillbillies, I was boiling water on the stove and kept adding more water to it. By the end she had about 6 inches of hot water and was happy. The water is still sulpher but lucky for me - I am the one in the family that can't smell.

Animals - They are all doing Ok. Dolly and Molly are still not friends and Molly has been hurt but will recover. This morning Dolly was all the way up on the road. Totally not sure what she was thinking. The dogs got more chickens last week so Tina's egg business is going to be hurting. The goats are made at us because we fixed the horse barn and they can't get out any longer.

Mud - Tennessee has been extremely wet this year. One of my biggest complaints has nothing to do with a camper. It is the mud. It is driving me crazy. We sweep daily and there is still mud. I guess if we were already in the new house I would be yelling at everyone when I caught them walking in without taking their shoes off when it is wet.

Rod - works like a dog. I really don't know how we would be able to do this without both of us being willing to work all day at our jobs and then willing to come home and work here. There is something all the time. Since he has had broken ribs he has still (with our help) built the horse barn wall, fixed a water leak, worked on the 4 wheel drive part of Tori's new truck, worked on the original tarp that caused his fall, pulled the trailer to get more hay for the horses, dug out the ground at the barn to help with drainage, ran the box blade down the driveway to try to help fill in the holes, exchange propane tanks several times, helped Tori build a cat house, etc. This is just the list I can remember while sitting her in these few minutes.

Normalicy - We have adjusted and now the campers feel "normal". In a quote from Tori " It is sad to say that this feels totally normal and it is living in a camper". Home truly is where you heart is. We are fortunate enough that we are living here in order to build a home that we all want. We are all still together, healthy, and happy.

So with today being New Years Eve and the last day of 2009 - I can say that we have had a very eventful year. One year ago today we really didn't have plans to sell the house, that at the time, we all loved. But like always, when Rod and I want something we hang onto each other and jump. The kids will miss the pool at the old house but they have gained horses, goats, etc. I'm sure 2010 will be a great year. I'm looking forward to watching our house go up, moving in, (not looking forward to decorating as that is not my cup of tea and is challenging for me) and just having a wonderful family.

Day 15 - working on slab

Well since Monday, I have had to work late. So we have not been here to see any progress in the daylight for 2 days. Tonight it is raining and we can see that trucks have been up and down the driveway. So Rod got a lantern to go see what is happening. They have removed all the braces from the inside of the shell and cleaned up any debris. Also, I'm not sure how many gravel trucks came in today, but we have a huge pile of gravel! This will be used under the slab. Tomorrow I will be working from the camper and will take some pictures and try to catch the builder to know what is happening next.

Building Blocks - The ICF block

This is a Polysteel ICF block. It has 2.5" of insulation on each side with fit together channels on the sides. They have a metal grid molded into them every 6" that work like metal studs. You can fasten any exterior or interior directly onto the blocks with screws. There are strips of sheet metal welded to each grid that act like metal studs. These blocks have a 6" center that gets filled with concrete. This means you end up with 11" walls before the drywall or brick are installed. You can order them in 4", 8" and 10" also. The contractor told us they poured 36 yards of concrete in the 1st story walls on Monday.

Day 13 - "pour" day - 1st floor

It truly is amazing. Today is the 13th day since they started construction. Within the 13 days we have had 2 weekends and a holiday so that is actually 5 1/2 days out of the 13 where no work was done.






Our foreman over the exterior, Jeff, is out of town until after the first of the new year. He said that Tim, the general contractor, would be out on Monday to pour the concrete. He really didn't know if Tim would be able to do it or if they wouldn't do any work until next week. So we were really excited to hear the guys out here working at about 6:30 this morning.

Tori called at about 1:00 p.m. to tell me the concrete pumper truck was here. Tim had come over to talk to her and told her there would be 4 concrete trucks coming today and it would take them until about 4:00 to complete it. When I got home from work they were just finishing up. They used the huge arm of the pumper truck and literally "filled up" the walls.

5 Workers and 1 Pig

According to Tim, the general contractor, pour day is a long day for the workers. The guy who has been overseeing our project is out of town. So the owner of the company was up working on pouring the concrete today. He said he has a tradition of bringing lunch to the workers on pour day. Well, these workers have never had a pour day with a pig. Dolly went to everyone of them trying to get left overs. They were even trying to shoo her away and it was not working. Tori just had to snap a picture of it all and I just had to post it :-)

Christmas Morning

Santa still managed to find us in the campers. We had taken most of the presents to Mom and Dad's house because we just didn't have room to store them. But we saved some to open over here. Everyone had a couple of presents and of course the stockings were filled.

Tori and Tina's favorite present were bitless bridles for the horses.

1st story ICF blocks are up

It only took the crew about 10-12 hours to assemble the 1st story blocs including the window and door openings.

Day 8 - ICF walls on the first floor

They put rebar in the footers to connect the walls to. Now they stack the blocks on top of the footer. It only took them 1 day to get this far with the blocks and window openings. This company uses vinyl (window bucks) around the window openings. No wood to rot.

Day 7 - Poured the footers

The footers were inspected and poured. We are out of town and did not get to see it. It is feeling like things are beginning to move. Finally.

Day 6 - Footers

We had a good bit of rain last Friday and Saturday morning. Things dried up and they dug the footers first thing Monday.

Day 3 - Digging with the big equipment

On Day 2 they were digging with a little bobcat. They realized the needed some bigger equipment. So today they brought out a backhoe. The backhoe moved a lot of dirt quick! The entire basement is dug out. Then the superindendent got down into the hole and painted all the lines for the footer. On Monday they plan to come back out and hopefully dig the holes for the footer and pour them.

Day 2 - Digging

They delivered more ICF blocks, re-bar and ICF installation equipment. They used a bobcat and started the excavation for the basement.
I also spoke with the electrician Sal who let us borrow the electrical temporary equipment. He said a good estimate for all electrical supplies and labor is around $3 per square foot. This would not include ceiling fans. I still have a couple of months (probably) before I have to begin wiring.

Day 1 - Construction Begins

Today is the true Day # 1 of construction. Jeff is the worker from our builder that has been out. He has delivered the items needed to brace the ICF's.

Closing

All steps seem to be huge steps. Last night was no exception. Our loan agent brought the paperwork over for us to sign. He said it was the first time he had closed a loan in a camper :-) We signed all the paperwork and are now ready for them to start building!!!

About the loan we got - We had to roll the remaining balance of our land into the loan. However, because we had equity in the land we were not required to have any additional money at closing. The type of loan is a construction loan that will automatically convert to a conventional 15 year mortgage. The APR during the construction phase is 4.14% which saves us some money because our previous land loan was at 7.5%. Our closing cost to close the loan were $4,800 but we will not have any additional closing costs when we convert it to a traditional mortgage. So all will be well if we stay within the budget. From how it was explained to me last night, if it costs less than that to build they will give us the remaining at the end of the consturction phase and then we can turn around and pay it on principal. The amortization and loan amount will not change now regardless of what it costs to build. Of course if it goes over that means we would need money out of pocket to pay for any overruns.

As I am typing this early in the morning.... The dogs are barking and what do I see? More ICF blocks being delivered. A backhoe is going to be delivered tomorrow!!! I am just so excited and can't wait.

Joy, the pig, and the pain

Wow what a roller coaster 2 days can be....





First the Joy. I got home from work on Tuesday to see that the ICF blocks had been delivered!! Oh we can so feel like they will start soon. The bank has been out to take the pictures for the appraisal and we are close to closing on our loan.

Then Wednesday comes and I hear the dogs barking. This is not the bark of someone on the land, this is the bark that they are tattling on one of the other animals. So I look out the window to see Dolly tearing the plastic up that is holding the ICF blocks together. The wind had knocked over one of the bundles and she was taking the plastic back to her bed for extra bedding because of the cold. She had pulled several of the blocks across the yard. I had a fit! When I went looking, I noticed she had taken a bite out of a couple of them. So I thought what else.....

Now the PAIN - The wind had been blowing extremely hard today. The tarp that is on my and Rod's camper had been blown off as well as some of the Christmas decorations. Rod was on the ladder trying to secure the tarp back down. What goes up must also come back down.... Unfortunately this time, the trip down was not like expected. The ladder came out from under him and broke his fall. In the process there are 3 broke ribs. He is in a lot of pain but will recover. We are lucky it was not worse.

Redneck Insulation

So Rod has run power and water to the container in order to hook up my washing machine. Not sure when it will happen, but Mom is probably tired of all of our laundry. So he is working hard to make it where I can wash clothes over here (nope, there will not be a dryer...) Anyway, the water pipe comes up out of the ground and will go into a hole he drilled into the shipping container. He needed some insulation. Tori calls me to tell me that we had hit a new low.. Rod was using horse manure as an insulator on the pipes. Guess that is true redneck insulation.

Cold Weather

The cold weather has arrived. We have had a couple of nights that we have reached the freezing point and last night it got down into the low 20's. (22 at 7:30 this morning)

To try to keep the pipes from freezing and to help with the heat, Rod worked all day yesterday on putting up some underpinning under the campers. Zac and Tori helped and it was an all day job. The dogs will not be happy because they were sleeping under the campers.

On the way up the hill Rod lost some wood. Tori and Zac stopped and picked up a few pieces.














Rod had to use the hoe to get the ground as level as he could


Tori and Zac were screwing the boards on


And when Tori was not helping on the underpinning she was digging a trench from the campers to the container. This was only a few inches deep so that Rod can run the electrical. The plumbing was already run 24" deep.

Normal Life

Living in the campers does not stop normal life. The two weeks have been that way. Tori had all 4 of her impacted wisdom teeth cut out. That was a week on the couch and the camper felt really small during those days. Then we had our first holiday in the Camper - Thanksgiving. We went to breakfast at Rod's grandparents like always. Dinner was at Mom and Dads. Between breakfast and dinner we went to my grandparent's house. This would be the last time I would see my granddaddy alive. He was alert and talked to all of us. After a battle with cancer on Saturday morning he passed away.

Living in the campers has not changed Tori being an overachiever either. For science class she volunteered to bring in a treat for everyone. Well she couldn't just bake cookies - we had to make the periodic table from cookies. All of these were baked and decorated in the camper. I only burned the first batch. Cooking with gas is still a learning experience.

Camping for Christmas

We do not have room for the old 7' artificial tree in the campers, so we decided to do an outside Christmas tree this year. It took the kids about 45 minutes to pick the tree. We went to Dollar General and bought some "outdoor quality" lights and decorations.

This tree is almost 12' tall in the ground. This will be our biggest tree ever.